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How to Address High Acetaldehyde (AA) Levels in PET Materials

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How to Address High Acetaldehyde (AA) Levels in PET Materials

2025-02-24

Causes:
1.Quality issues with raw material performance
2.Poor drying effect
3.Barrel heating temperature is too high(>285℃)
4.Too high screw backpressure
5.Cycle time is too long

Solutions:
1.Inspection of the quality of raw materials before they enter the warehouse
2.Check dryer operation (e.g. dew point, drying temperature/time)
3.Keep the temperature as low as possible while maintaining quality
4.Set the backpressure to (400-600psi) provided that the quality is maintained
5.Optimization of the cycle time (avoiding excessive residence time of the raw
material in the screw)
This is a direction to solve the problem. The problems faced in the daily production process will be more detailed.

For example, for the inspection of raw materials, we may need to know the 
moisture content, intrinsic viscosity (IV value), thermal stability, etc. of the raw materials;

For how to optimize the drying process, we regularly calibrate the dehumidification module of the dryer, the drying temperature, the storage standard after drying the raw materials, etc. When the problem does not occur, we should prevent it, and

when the problem 
occurs, we should solve it.

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