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500ml CSD-PET Bottle Blowing Mold

In PET bottle manufacturing, the blowing mold is the part that determines the final bottle shape. After a PET Preform is heated, it is placed into the mold cavity and expanded with compressed air. The material stretches until it reaches the inner surface of the mold. Once cooling takes place, the bottle keeps that shape.

The mold described here is designed for a 500ml carbonated beverage bottle with an 1881 neck finish. It is prepared for use on a high-speed rotary blow molding machine with 20 blowing stations. The mold body is made from A6061 aluminum alloy, a material widely used for blowing molds because it offers good heat transfer and stable machining performance.

With properly arranged cooling channels and precise cavity machining, the mold can run continuously on rotary equipment and maintain stable bottle dimensions during long production periods.

    Technical Details

    Bottle capacity: 500 ml

    Neck finish: 1881

    Preform weight: 22.28 g

    Material: A6061 aluminum alloy

    Bottle application: CSD

    Machine type: rotary stretch blow molding machine

    Machine configuration: 20-station rotary system

    Surface treatment: hard anodizing and polishing

    Typical production lead time is around three weeks. For larger orders, the manufacturing time may extend to four or five weeks depending on the production schedule.

    500ml PET bottle mold cavity
    Hard anodized PET mold surface
    PET mold assembly overview
    PET mold cooling channels detail
    PET mold neck finish 1881
    Rotary blow molding mold 20 stations

    Material and Surface Treatment

    A6061 aluminum alloy is commonly used for PET blowing molds in beverage packaging production. Compared with steel molds, aluminum conducts heat faster, which allows bottles to cool more quickly inside the cavity. This can help reduce the cycle time during production.

    The cavity surface is polished so bottles can be released smoothly after forming. Hard anodizing is also applied to increase surface hardness and improve resistance to wear during continuous operation.

    These treatments help the mold remain reliable during long production runs.

    Mold Structure

    A typical PET blowing mold consists of two mold halves. When the machine closes, the two sections form a complete cavity that defines the bottle profile.

    During operation, the heated PET preform is placed inside the cavity. High-pressure air expands the material until it reaches the mold wall. Cooling channels inside the mold remove heat from the bottle at the same time. Once the plastic solidifies, the mold opens and the bottle is removed by the machine gripper.

    Venting areas are included in the mold structure to allow trapped air to escape during the blowing process.

    Main Advantages

    Suitable for high-speed rotary blowing lines

    Stable cavity precision helps maintain uniform bottle dimensions

    Efficient cooling layout supports consistent production cycles

    Hard anodized surface improves durability

    Design can be adjusted according to bottle drawings or samples

    Bottle shape, neck finish and machine compatibility can all be customized according to production requirements.

    Typical Applications

    This mold can be used for producing PET bottles such as:

    CSD

    Apsetic filled

    sparkling water bottles

    other PET bottles using the 1881 neck standard

    The current design matches a BestCrown rotary blow molding machine with 20 stations, but the mold can also be adapted for other brands of equipment if required.

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