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500ml Blow Mold for SIPA
PET Blowing Mold

500ml Blow Mold for SIPA

In daily operation of high-speed aseptic lines, bottle problems rarely appear at the filling stage. Most issues—such as uneven walls, unstable shape, or poor clarity—can be traced back to the blowing process itself. For this reason, the blow mold plays a far more critical role than it is often given credit for.

BJY’s Ø150 × 373.1 blow mold is used on SIPA rotary blow molding machines and is intended for 500ml PET bottle production on aseptic lines. It is built to run steadily under continuous, high-output conditions rather than only performing well in short test cycles.

    Mold Material and Build Quality

    The mold is produced using imported aluminum alloy commonly applied in high-speed blowing applications. In practical production, aluminum selection directly influences cooling behavior and cycle stability. Poor material choice often results in inconsistent bottle thickness or long-term deformation after extended operation.

    This aluminum grade allows heat to be transferred and released efficiently, helping the mold maintain stable forming conditions even when production speed increases. All cavities are CNC-machined and finished with attention to surface smoothness, which contributes to bottle transparency and repeatability.

    500ml PET bottle shape formed by SIPA blow mold
    High speed blow mold used for continuous PET bottle production
    Cooling design of blow mold for aseptic bottling line

    Main Specifications

    Type: PET blow mold

    Bottle size: 500ml

    Mold dimension: Ø150 × 373.1 mm

    Machine type: SIPA rotary blow molding system

    Line application: Aseptic / sterile bottling

    Material: Imported aluminum alloy

    Function: PET preform blowing and shaping

    How the Blowing Process Works

    PET bottles are formed through a biaxial stretching process that takes place between the glass transition temperature and the crystallization temperature of the material. Within this window, PET remains elastic enough to be stretched without losing clarity.

    During blowing, molecular chains are stretched in both axial and radial directions. This orientation is what gives the finished bottle its mechanical strength, including resistance to tension, impact, and internal pressure.

    A typical blowing sequence includes stretching, pre-blowing, final blowing, air exhaust, and—when required for hot-fill bottles—a short cooling blow. Although these steps are completed in a very short time, the interaction between stretching and pre-blowing largely determines final material distribution.

    Process Control Considerations

    In actual production, stable results depend less on theoretical settings and more on fine adjustment of key parameters, including:

    Stretch rod timing and movement speed

    Pre-blow pressure and airflow volume

    Pre-blow start and cut-off timing

    Overall preform temperature consistency

    Temperature difference between inner and outer preform walls

    If these factors are not balanced, problems such as thin walls, poor base strength, or unstable bottle geometry may appear.

    Recommended Operating Ranges

    Blowing temperature: 85–115°C

    Within this range, PET can be shaped efficiently and remains clear after cooling.

    Stretch ratios:

    Radial: generally kept below 3.5–4.2

    Axial: generally kept below 2.8–3.1

    Maximum preform wall thickness: ≤ 4.5 mm

    Staying within these limits helps avoid excessive stretching while maintaining sufficient bottle strength.

    Product Highlights

    Suitable for high-speed rotary blowing

    Compatible with SIPA aseptic systems

    Stable bottle geometry and wall distribution

    Efficient cooling behavior

    Designed for continuous production rather than short runs

    Typical Uses

    Aseptic bottled water

    Dairy beverages

    Juice and tea products

    Hygienic liquid food packaging

    About BJY

    Foshan Baijinyi Precise Technology Co., Ltd. (BJY) was established in 2011 and specializes in PET mold solutions for the beverage and packaging industry. Over years of cooperation with customers running high-speed and aseptic lines, BJY has accumulated practical manufacturing experience that feeds directly back into mold design and process compatibility.

    BJY focuses on stable production performance rather than purely theoretical specifications.

    For additional company and product information, please visit:

    www.bjypetmold.com

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